WSC — Full Scope Simulators

Simulation not just for training — a new paradigm

WSC designs, develops, and implements new and replacement full-scope simulators — and upgrades and supports existing industrial simulators — streamlined through the 3KEYMASTER™ Simulation Platform for quicker delivery times and lower costs.

Platform

Everything Needed in a Single Integrated Environment

Successful full-scope simulator development and delivery requires a detailed process across model development, integration, execution, test, visualization, and analysis. WSC has streamlined these tasks through the 3KEYMASTER™ Simulation Platform — delivering time-saving efficiency and engineering rigor in one environment, guided by WSC's ISO 9001:2008 Quality Assurance Program.

Project Life Cycle

From Project Plan to Site Acceptance

Below is an outline of the processes that will occur over the course of most projects, culminating in site acceptance of the simulator — each phase managed under WSC's ISO 9001:2008 Quality Assurance Program.

01
Project Plan & Project Deliverables
02
Project Progress Reporting
03
Design Phase
04
Model Development
05
Acceptance Test Procedure (ATP) Development
06
Computers & Hardware Procurement
07
Non-Integrated Systems Test
08
Integration & Initial Testing
09
Factory Acceptance Test (FAT)
10
Pack, Ship & Install
11
Site Acceptance Testing (SAT)
12
Training
13
Documentation
14
Warranty & Post-Installation Support
New Paradigm

Full-Scope Simulation Across All Energy Sectors

Historically required in nuclear power, the benefits of full-scope simulators are now being realized across all energy sectors. WSC has played a major role in bringing full-scope simulation to fossil, combined/simple cycle, hydro-electric, and solar power plant industries — expanding beyond operator training to improve plant safety, equipment reliability, and operating costs.

Industries served:
Nuclear Fossil Combined Cycle Simple Cycle Hydro-electric Solar
Simulator Benefits

Engineering, Operational & Organizational Benefits

Operator performance
Reduce controllable losses

Operator-controllable losses — measured in megawatt hours lost due to operator action or inaction — can be significantly reduced through targeted simulator training programs, translating to large dollar savings.

Engineering
I&C testing & HFE design

Test new control workstation designs, new processes and modifications, or simulate new technology before plant implementation — improving efficiency and effectiveness of control room changes.

Plant & equipment
Safety & reliability

Beyond operator training, full-scope simulators improve plant and personnel safety, equipment reliability, and plant availability — reducing operating costs across the facility lifecycle.

Personnel & organizational benefits:
Operator acceptance & buy-in

New technology, procedures, and processes gain operator buy-in when operators are deliberately and positively exposed to proposed changes through simulation before implementation — particularly effective for DCS and soft-control transitions.

Personnel selection & assessment

The simulator provides the opportunity to evaluate supervisory and management skills during real-world control room situations — assessing personnel readiness for positions that cannot be evaluated during daily plant operation.

Familiarization for non-operators

Non-operations personnel gain invaluable control room perspective through simulator familiarization — improving the effectiveness of all personnel who support control room operations in any capacity.

Corporate commitment to development

Investing in a full-scope simulator sends a strong message of corporate commitment to training and development — setting a standard for organizational excellence and improving morale and performance across the workforce.

Public information & relations

Simulators have proven extremely effective as public relations tools — providing accurate information about plant operations to the public and reducing the possibility of misunderstanding or misinformation.

Return on Investment

A Significant Return on Investment

Summary
Full-scope simulation combined with an effective training program delivers measurable, sustained value

WSC's Full-Scope Simulator Solutions, combined with an effective training program, provide a significant return on investment through improved plant availability and reliability, higher efficiency, lower maintenance costs, and longer equipment life. WSC has an outstanding reputation for working closely with customers to provide a complete spectrum of high-quality and cost-effective simulators — with partnering arrangements with I/O, panel, and computer system vendors to offer each customer an optimal solution.

Improved plant availability Higher efficiency Lower maintenance costs Longer equipment life Reduced operating costs Improved personnel safety ISO 9001:2008 QA Program
Work with WSC

Outstanding reputation. Optimal solutions. Proven delivery.

WSC works closely with customers to provide a complete spectrum of high-quality, cost-effective full-scope simulators — with partnering arrangements across I/O, panel, and computer system vendors to offer each customer their optimal simulation solution.

Contact WSC →